In the world of packaging, manufacturing, and creative design, precision is everything. At Hammond Paper Company, we've been at the forefront of paperboard innovation for over three decades, helping businesses across North America bring their ideas to life. One of our standout services is die cutting – a versatile process that transforms ordinary paperboard into custom shapes and structures tailored to your exact needs. Whether you're in printing, furniture, construction, or beyond, our die cutting capabilities ensure accuracy, efficiency, and sustainability. Let's dive into what makes our die cutting services a game-changer.
Die cutting is a specialized manufacturing technique that uses custom-made dies (sharp steel blades) to cut, score, or perforate materials into specific shapes. Think of it as a high-precision cookie cutter for industrial applications. At Hammond Paper, we apply this process primarily to paperboard, chipboard, and cardboard, creating everything from intricate packaging components to gaskets, flanges, and display elements.
The beauty of die cutting lies in its efficiency. Unlike manual cutting methods, die cutting allows for high-volume production with minimal waste. This not only reduces costs but also aligns with eco-friendly practices – especially since the vast majority of our materials are 100% recycled and recyclable. By strategically placing slots and folds, the cut material can be easily assembled into boxes, inserts, or other structures, making it ideal for industries that demand both form and function.
In a recent post on our blog, we explored how die-cut boxes specifically help businesses slash expenses through optimized material use and streamlined assembly. But die cutting goes far beyond boxes – it's about turning your vision into a tangible, high-quality product.
As a full-service paperboard converter based in Vaughan, Ontario, we pride ourselves on our state-of-the-art equipment and experienced team. Here's a closer look at what sets our die cutting services apart:
We can die cut stock ranging from 10 point (0.010 inches) to 250 point (1/4 inch) thick, accommodating a wide variety of paperboard types including chipboard, graphic board, clay-coated board, SBS, and even high-density fiberboard through our recent integration with Bennett Fleet. This flexibility means we handle everything from lightweight packaging inserts to heavy-duty display boards.
If you can dream up a pattern, we can cut it. Our process starts with your design concept – whether it's a simple shape or a complex pattern with slots for folding and assembly. We work closely with you to refine the design, ensuring it meets your specifications for size, shape, and functionality. Our equipment supports large sheet sizes, making us perfect for both small custom runs and large-scale production.
Die cutting doesn't happen in isolation at Hammond Paper. We offer a suite of complementary services to enhance your project:
This one-stop-shop approach means you get everything under one roof, saving time and reducing logistics headaches. Plus, with our commitment to sustainability, you can trust that your project supports environmentally responsible practices.
Our die cutting services have powered countless projects across industries. For example:
Businesses love how our die cutting reduces costs – less waste means lower material expenses, and the precision ensures fewer errors in assembly.
What truly differentiates us is our customer-first philosophy. We're not just a supplier; we're a partner dedicated to your success. With quick turnaround times, competitive pricing, and a track record of excellence, we've earned our reputation as a leader in the North American paperboard industry. Our recent acquisitions, like Rainbow Excelsior and Bennett Fleet, have expanded our eco-friendly offerings and capabilities, allowing us to tackle even more ambitious projects.
Whether you're a small business prototyping a new product or a large manufacturer scaling up production, our team is here to make it happen. We go the extra mile (or 1.6 kilometers for our Canadian friends) to deliver results that exceed expectations.
Ready to elevate your next project with precision die cutting? Contact us today at 1-877-750-CHIP (2447) or 905-761-6867 or email salexander@hammondpaper.com for a quote. Let's turn your ideas into reality!